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Advanced Oil Particle Size Analyzer - OIL-PHOTOWAVE | China Suppliers & Factory for Wear Particle Classification
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Advanced Oil Particle Size Analyzer - OIL-PHOTOWAVE | China Suppliers & Factory for Wear Particle Classification

Advanced Oil Particle Size Analyzer - OIL-PHOTOWAVE | China Suppliers & Factory for Wear Particle Classification

OIL-PHOTOWAVE is an advanced solution for analyzing particle size and shape in oil, specifically designed for identifying various classifications of wear particles, including Cutting, Sliding, Fatigue, Fibers, and Non-metallic types. This product is essential for suppliers and factories in China looking to ensure optimal equipment performance. Furthermore, OIL-PHOTOWAVE provides comprehensive particulate contamination grade analysis in compliance with standards such as GJB420B, NAS1638, and ISO4406, making it a valuable tool for maintaining high quality and operational efficiency in industrial applications
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    Product Details

    Principles

    The OIL-PHOTOWAVE system uses a high speed imaging technology to intelligently capture the shape of particles flowing through the flow cell. Through the intelligent training algorithm, the morphological characteristics of the wear particles ( such as equivalent diameter, morphological factor and void ratio ) are obtained, and the particles are automatically classified and counted to determine the main wear form or contamination source and determine the contamination grade of the oil, easily assess machinery health in just minutes.

    OIL-PHOTOWAVE Principle Imaging
    OIL-PHOTOWAVE Flow Diagram
    Specifications
    # Item Parameters
    1 Test Method High speed imaging
    2 Technique Intelligent image recognition
    3 Pixel Size 1280×1024
    4 Resolution 2 um
    5 Optical Magnification ×4
    6 Particle Shape Minimum Detection Limit 10 um
    7 Particle Size Minimum Detection Limit 2 um
    8 Classification of Wear Particles Cutting, Sliding, Fatigue and Non-metallic
    9 Contamination Grade GJB420B、ISO4406、NAS1638
    10 Functions Wear particle and contamination grade analysis; Moisture, viscosity, temperature, dielectric constant analysis modules for options
    11 Testing Time 3–5 minutes
    12 Sample Volume 20 ML
    13 Particles Range 2–500 um
    14 Sampling Mode 8 roller peristaltic pump
    15 Built-in Computer 12.1 inch IPC
    16 Dimensions (H×W×D) 438mm × 452mm × 366mm
    17 Power AC 220±10% 50Hz 200W
    18 Environmental Operating Requirements 5°C ~ +40°C、<(95±3)%RH
    19 Storage Temperature -40°C ~ +65°C
    Typical Application
    Typical Application - Ship
    Typical Application - Electric Power
    Typical Application - Engineering Machinery
    Typical Application - Industrial Manufacturing
    Typical Application - Aviation
    Typical Application - Railway
    🏭 Ship, electric power, engineering machinery, industrial manufacturing, aviation, railway
    Key Features
    Key Feature - High Speed Imaging
    Key Feature - Particle Analysis

    ●Analyze the actual morphology characteristics and wear form of particle size above 10 um.

    ●Analyze the Contamination grade of particle size above 2 um.

    Key Feature - Multi-function Analysis

    ●Options of moisture, viscosity, temperature, dielectric constant multi-one analysis function mode.

    ●Wear particle morphology characteristics training database and daily analysis database.

    Key Feature - Wear Classification

    ●Wear classification and trend analysis.

    ●Using the training intelligent algorithm to classify and count the wear particles of cutting, sliding, fatigue and non-metallic (water droplets, fibers, rubber, gravel and other non-metallic) causes.

    Frequently Asked Questions
    Q What is the OIL-PHOTOWAVE system and how does it work?
    The OIL-PHOTOWAVE system is an intelligent oil particle analysis instrument that uses high-speed imaging technology to capture and analyze the shape of particles flowing through a flow cell. Through an intelligent training algorithm, it determines morphological characteristics such as equivalent diameter, morphological factor, and void ratio, automatically classifying and counting wear particles to assess machinery health in just minutes.
    Q What types of wear particles can the OIL-PHOTOWAVE system detect and classify?
    The system can classify wear particles into four main categories: Cutting, Sliding, Fatigue, and Non-metallic (including water droplets, fibers, rubber, gravel, and other non-metallic particles). It detects particle shapes down to 10 um and particle sizes down to 2 um, covering a full range of 2–500 um.
    Q Which contamination grade standards does the system support?
    The OIL-PHOTOWAVE system supports three internationally recognized contamination grade standards: GJB420B, ISO4406, and NAS1638. This broad compatibility makes it suitable for a wide range of industrial and military applications.
    Q How long does a typical oil analysis test take, and how much sample is required?
    A complete oil analysis test takes only 3–5 minutes per sample. Each test requires just 20 mL of oil sample, making the process fast, efficient, and minimally invasive for routine machinery health monitoring.
    Q What optional analysis modules are available for the OIL-PHOTOWAVE system?
    In addition to standard wear particle and contamination grade analysis, the system offers optional modules for moisture, viscosity, temperature, and dielectric constant analysis. These multi-in-one function modes allow users to perform comprehensive oil condition monitoring in a single test session.
    Q What industries and applications is the OIL-PHOTOWAVE system designed for?
    The OIL-PHOTOWAVE system is designed for a wide range of industries requiring reliable lubrication oil monitoring, including ship and marine engineering, electric power generation, engineering machinery, industrial manufacturing, aviation, and railway transportation. Its robust design and wide operating temperature range (5°C to +40°C) make it suitable for demanding field environments.